iWelcome Aboard!Proper care and maintenance is an important part in keeping your Mercury Product operating at peak efficiencyfor maximum performance a
WARRANTY INFORMATION4CONDITIONS THAT MUST BE MET IN ORDER TO OBTAIN WARRANTY COVERAGE: Warranty coverage isavailable only to retail customers that
WARRANTY INFORMATION5DISCLAIMERS AND LIMITATIONS:THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR APARTICULAR PURPOSE ARE EXPRESSLY D
WARRANTY INFORMATION6Corrosion damage caused by stray electrical currents (on‑shore power connections, nearby boats, submergedmetal) is not covered by
WARRANTY INFORMATION75. Additional service work requested by customer other than that necessary to satisfy the warranty obligation.6. Labor performed
GENERAL INFORMATION8Boater's ResponsibilitiesThe operator (driver) is responsible for the correct and safe operation of the boat and safety of it
GENERAL INFORMATION9U.S. COAST GUARD CAPACITYMAXIMUM HORSEPOWER XXXMAXIMUM PERSON CAPACITY (POUNDS) XXXMAXIMUM WEIGHT CAPACITY XXXob00306High‑Spee
GENERAL INFORMATION10The steering link rod that connects the steering cable to the engine must be fastened utilizing self‑locking nuts.These self‑lock
GENERAL INFORMATION11! WARNINGShould the operator fall out of the boat, the possibility of serious injury or death from being run over by the boatcan
GENERAL INFORMATION12Passenger Safety Message ‑ Pontoon Boats And Deck BoatsWhenever the boat is in motion, observe the location of all passengers. Do
GENERAL INFORMATION13ob00314The primary concern is the boat changing direction while in the midst of the jump. In such case the landing maycause the b
iiPatrick C. MackeyPresident, Mercury Marine, Fond du Lac, WI USAEuropean Regulations Contact:Regulations and Product Safety Department, Mercury Marin
GENERAL INFORMATION14• The boat could move suddenly in a new direction. Such a sharp change in direction can cause occupantsto be thrown out of their
GENERAL INFORMATION15GOOD VENTILATIONVentilate passenger area, open side curtains, or forward hatches to remove fumes.ob00316Example of desired air fl
GENERAL INFORMATION16! WARNINGCheck with your dealer before installation of accessories. The misuse of acceptable accessories or the use ofunacceptabl
GENERAL INFORMATION17ob01434S ee rrial NumbMAXR P MHPLBKWKGXXXXXXXXXXXXXXXXXXaebcda - Serial numberb - Model yearc - Model designationd - Year manufac
GENERAL INFORMATION18Models 55 60 83 mm (3‑7/16 in.) DiameterGearcase340 ml (11.5 fl. oz.) 108 mm (4‑1/4 in.) DiameterGearcase666 ml (22.5 fl. oz.
GENERAL INFORMATION1955/60 SeaPro/Marathon Component Identificationfgabcdehijmnopqrvsuktla - Water intakeb - Transom bracketc - Lanyard cordd - Steeri
INSTALLATION20Installing Outboard! WARNINGBefore operation, the outboard must be correctly installed with the required mounting hardware as shown.F
INSTALLATION21Propeller SelectionFor best all around performance from your outboard/boat combination, select a propeller that allows the engine tooper
TRANSPORTING22Trailering Boat/OutboardTrailer your boat with the outboard tilted down in a vertical operating position.If additional ground clearance
FUEL & OIL23Fuel RecommendationsIMPORTANT: Use of improper gasoline can damage your engine. Engine damage resulting from the use of
TABLE OF CONTENTSiiiWarranty InformationTransfer Of Warranty...
FUEL & OIL24IMPORTANT: Oil must be NMMA certified TC‑W3 2‑Cycle oil.Mercury or Quicksilver Premium TC‑W3 2‑Cycle oil is recommended for this engi
FUEL & OIL25ob014363. Reinstall fill cap and tighten securely.Filling Remote Oil Tank (If Equipped)1. Remove fill cap and fill with the specified
FUEL & OIL26PORTABLE FUEL TANK PLACEMENT IN THE BOATPlace the fuel tank in the boat so the vent is higher than the fuel level under normal boat op
FEATURES & CONTROLS27Remote Control FeaturesYour boat may be equipped with one of the Mercury Precision or Quicksilver remote controls shown. If n
FEATURES & CONTROLS28ob01437WARNING SYSTEM OPERATIONThe warning horn will emit a continuous beep. This will alert the operator and help identify t
FEATURES & CONTROLS293103Engine Over‑Speed LimiterThe outboard is equipped with an engine over‑speed limiter which limits the engine maximum RPM.
FEATURES & CONTROLS30POWER TRIM OPERATIONWith most boats, operating around the middle of the trim range will give satisfactory results. However, t
FEATURES & CONTROLS313. Disengage the tilt support lever, by raising the outboard off the support lever and rotating the lever down.Lower the outb
FEATURES & CONTROLS321. Reduce engine speed below 2000 RPM.2. Tilt outboard up. Make sure all the water intake holes stay submerged at all times.3
FEATURES & CONTROLS332. Engage the tilt support lever by rotating knob to bring the tilt support lever upward.abob00336a - Tilt support lever b -
TABLE OF CONTENTSivFEATURES & CONTROLSRemote Control Features...
FEATURES & CONTROLS343123abca - Too much angle (stern down ‑ bow up)b - Not enough angle (stern up ‑ bow down)c - Angle adjusted properly (bow sli
FEATURES & CONTROLS35ob01441Steering Friction Adjustment ‑ Tiller Handle Models! WARNINGAvoid possible serious injury or death from loss of boat c
FEATURES & CONTROLS36MODELS WITHOUT POWER TRIMOperate your boat at normal cruising speed trimmed to desired position by installing the tilt pin in
OPERATION37Pre‑Starting Check List• Operator knows safe navigation, boating, and operating procedures.• An approved personal flotation device of suita
OPERATION38Engine Break‑in Procedure ‑ Vary the throttle setting during the first hour of operation. During the first hour ofoperation, avoid remainin
OPERATION39ob00349NOTE: The engine will not start unless the lanyard is set to the "RUN" position.5. Set the lanyard stop switch to the &quo
OPERATION403030aba - Fast idle speed lever b - Throttle only featureb. Manual start models ‑ Depress fuel primer rapidly 4 to 6 times.NOTE: For initia
OPERATION41307213. After engine starts, check for a steady stream of water flowing out of the water pump indicator hole.ob00331IMPORTANT: If no water
OPERATION42ob01677• Always shift outboard into gear with a quick motion.• After shifting outboard into gear, advance the remote control lever or rotat
OPERATION43! WARNINGWhen using emergency starter rope to start engine, the start in gear protection device is inoperative. Makesure to set the outboar
TABLE OF CONTENTSvBattery Storage...
OPERATION44ob014496. If engine is cold, hold the fuel primer button in and pump up the fuel pressure with the fuel primer bulb.ob016497. Pull the star
MAINTENANCE45Outboard CareTo keep your outboard in the best operating condition, it is important that your outboard receive the periodicinspections a
MAINTENANCE46Inspection And Maintenance ScheduleBEFORE EACH USE• Check that lanyard stop switch stops the engine.• Visually inspect the fuel system fo
MAINTENANCE471. Remove propeller. Refer to Propeller Replacement. Install the flushing attachment so the rubber cups fittightly over the cooling water
MAINTENANCE48ob01652INSTALLATION1. Engage the front hook and push cowl back over the cowl seal.2. Push cowl down and move the rear latch lever up to l
MAINTENANCE49IMPORTANT: Visually inspect for fuel leakage from the filter connections by squeezing the primer bulb until firm,forcing fuel into the fi
MAINTENANCE5038072. Dispose of fuel properly.FUEL LINE INSPECTIONVisually inspect the fuel line and primer bulb for cracks, swelling, leaks, hardness,
MAINTENANCE512. Shift the outboard into forward gear while maintaining idle speed.3. Adjust the idle speed screw to obtain the recommended engine idle
MAINTENANCE52Description Nm lb. in. lb. ft.Special washer head bolt 27 20Nylon insert locknut "a" 27 20Nylon insert locknut "c" Ti
MAINTENANCE533124cbaa - Transom bracket anodeb - Trim Tabc - Anode on each side of gearcasePropeller Replacement ‑ 87.3 mm (3 ‑ 7/16 in.) Diameter Gea
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MAINTENANCE544. Place a block of wood between gearcase and propeller to hold propeller and remove propeller nut.ob003775. Pull propeller straight off
MAINTENANCE55abdefcob00380a - Propeller nutb - Propeller nut retainerc - Rear thrust hubd - Replaceable drive sleevee - Propellerf - Forward thrust hu
MAINTENANCE56Nob00351Nob014462. Remove the spark plug leads to prevent engine from starting.ob003753. Straighten the bent tabs on the propeller nut re
MAINTENANCE57ob00378IMPORTANT: To prevent the propeller hub from corroding and seizing to the propeller shaft (especially in saltwater), always apply
MAINTENANCE58ob0042211. Reinstall spark plug leads.Spark Plug Inspection And Replacement! WARNINGAvoid serious injury or death from fire or explosion
MAINTENANCE59Description Nm lb. in. lb. ft.Spark plug 27 20Lubrication Points1. Lubricate the following with Quicksilver or Mercury Precision Lubrican
MAINTENANCE60ob01658aba - Tilt support lever b - Swivel Bracket• Tilt Tube ‑ Lubricate through fitting.ob01659• Tiller handle ‑ Lubricate through fitt
MAINTENANCE61Lubrication Points ‑ Sea Pro/Marathon Models1. Lubricate the following with Quicksilver or Mercury Precision Lubricants Anti‑Corrosion Gr
MAINTENANCE623906Checking Power Trim Fluid1. Tilt outboard to the full up position and engage the tilt support lock.ob004342. Remove fill cap and chec
MAINTENANCE63abob00441a - Vent plugs b - Fill/drain plugGEARCASE LUBRICANT CAPACITY83 mm (3‑7/16 in.) diameter gearcase ‑ approximately 340 ml (11.5 f
WARRANTY INFORMATION1Transfer Of WarrantyThe limited warranty is transferable to a subsequent purchaser, but only for the remainder of the unused port
MAINTENANCE64Submerged OutboardA submerged outboard will require service within a few hours by an authorized dealer once the outboard
STORAGE65Storage PreparationThe major consideration in preparing your outboard for storage is to protect it from rust, corrosion, and damagecaused by
STORAGE66Protecting Internal Engine ComponentsNOTE: Make sure the fuel system has been prepared for storage. Refer to Fuel System, preceeding.IMPORTAN
TROUBLESHOOTING67Starter Motor Will Not Crank The Engine (Electric Start Models)POSSIBLE CAUSES• Remote control models ‑ Blown 20 Amp fuse in the star
TROUBLESHOOTING68• Boat overloaded or load improperly distributed.• Excessive water in bilge.• Boat bottom is dirty or damaged.Battery Will Not Hold C
OWNER SERVICE ASSISTANCE69Local Repair ServiceAlways return your outboard to your local authorized dealer should the need for service arise. Only he h
OWNER SERVICE ASSISTANCE70Australia, PacificTelephone (61) (3) 9791‑5822 Mercury Marine Australia132-140 Frankston RoadDandenong, Victoria 3164Austral
WARRANTY INFORMATION24. In some countries, the Marine Power Service Center will issue you a permanent (plastic) WarrantyRegistration Car
WARRANTY INFORMATION3WHAT IS NOT COVERED: This limited warranty does not cover routine maintenance items, tune ups, adjustments,normal wear and tear,
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