Mercury 200 Optimax Manuel d'installation

Page 1 of 38 Printed in U.S.A. -  2003, Mercury Marine 90-10202050 MARCH 2004INSTALLATION MANUAL200/225/250 OPTIMAXImportant Information 1. . . . .

200/225/250 OPTIMAXPage 10 of 38Battery Cable Wire Gauge SizeMercury/Mariner Outboards Battery Cable Length8 ft.2.4m9 ft.2.7m10ft.3.0m11ft.3.4m12ft.3.

200/225/250 OPTIMAXPage 11 of 38Battery Cable ConnectionsSINGLE OUTBOARD(+)(–)abcda-Black Sleeve (Negative)b-Red Sleeve (Positive)c-Hex nuts – Torque

200/225/250 OPTIMAXPage 12 of 38Fuel Hose ConnectionFuel Hose Size – Minimum fuel line inside diameter (I.D.) is 5/16 in. (8mm), with separatefuel lin

200/225/250 OPTIMAXPage 13 of 38Shift Cable InstallationInstall cables into the remote control following the instructions provided with the remote con

200/225/250 OPTIMAXPage 14 of 38Counter Rotation OutboardsCounter rotating (left hand) gear cases can be identified by a “L” stamped into the end ofth

200/225/250 OPTIMAXPage 15 of 38InstallationIMPORTANT: Step 1 must be followed for proper adjustment of the shift cable.1. Locate the center point of

200/225/250 OPTIMAXPage 16 of 382. Position remote control and outboard into neutral.N3. Slide the shift cable retainer forward until resistance is fe

200/225/250 OPTIMAXPage 17 of 38c. Shift remote control into reverse while turning propeller. The propshaft should locksolidly in gear. If not, adjust

200/225/250 OPTIMAXPage 18 of 384. Check throttle cable adjustment as follows:a. Shift outboard into gear a few times to activate the throttle linkage

200/225/250 OPTIMAXPage 19 of 38•Turn the ignition key switch back to the OFF position, and squeeze the primer bulb againuntil it feels firm. Turn the

200/225/250 OPTIMAXPage 2 of 38Electric Fuel PumpIf an electric fuel pump is used, the fuel pressure must not exceed 4 psig at the engine. Ifnecessary

200/225/250 OPTIMAXPage 20 of 38Prime the oil injection pump as follows:1. Fill the engine fuel system with fuel. Connect fuel hose and squeeze primer

200/225/250 OPTIMAXPage 21 of 38Propeller InstallationWARNINGIf the propeller shaft is rotated while the engine is in gear, there is the possibility t

200/225/250 OPTIMAXPage 22 of 38Trim-In Stop AdjustmentSome outboard boats, particularly some bass boats, are built with a greater than normaltransom

200/225/250 OPTIMAXPage 23 of 38Wiring for SmartCraft GaugesPaddle Wheel Speed Sensor Installation (If Equipped)PARTS PROVIDEDabcdefghijfa-Paddle Whee

200/225/250 OPTIMAXPage 24 of 38Paddle Wheel Speed Sensor Installation (If Equipped)TRANSOM ANGLE REQUIREMENTSStandard 13° to 20° transoms – No specia

200/225/250 OPTIMAXPage 25 of 38Paddle Wheel Speed Sensor Installation (If Equipped)ROUTING THE CABLENOTE: You can choose to drill a hole through the

200/225/250 OPTIMAXPage 26 of 38Paddle Wheel Speed Sensor Installation (If Equipped)INSTALLING AND REMOVING THE PADDLE WHEELInstallation – slide the p

200/225/250 OPTIMAXPage 27 of 38Wiring Connections to Paddle Wheel Speed Sensor, Oil Tank and Fuel Tankbcd57738a84-859743T2859223Oil TankSender816190A

200/225/250 OPTIMAXPage 28 of 38Typical System Layouts – Single Engine Product Configurations Non CAN Type GaugesTachometerSpeedometerStandard Key Swi

200/225/250 OPTIMAXPage 29 of 38Typical System Layouts – Single Engine ProductConfigurationsSystem Monitor (CAN)System Link GaugesSystem MonitorSC1000

200/225/250 OPTIMAXPage 3 of 38Installation Specificationsabaa – Transom Opening – Minimum Single Engine (Remote) – 33-3/8 in. (848 mm)Dual Engines –

200/225/250 OPTIMAXPage 30 of 38Wiring Information for CAN Type GaugesREQUIREMENTSSmartCraft communications are via the Controller Area Network (CAN),

200/225/250 OPTIMAXPage 31 of 38Wiring Accessories for CAN Type GaugesJunction Boxes4 Way6 Way8 Way878492A4878492A6878492A8Junction BoxTerminator/Resi

200/225/250 OPTIMAXPage 32 of 38Typical Installation Configurations CAN Type GaugesNOTE: The typical installation configurations shown on this page an

200/225/250 OPTIMAXPage 33 of 38Typical Installation Configurations CAN Type GaugesDUAL ENGINE APPLICATIONSEngineEngineSystem Monitor – 2001 Model Yea

200/225/250 OPTIMAXPage 34 of 38Typical Installation Configurations CAN Type GaugesTRIPLE ENGINE APPLICATIONS – 2002 MODEL YEAR AND NEWERSystem Tachom

200/225/250 OPTIMAXPage 35 of 38Typical Installation Configurations CAN Type GaugesSYSTEM MONITOR – SINGLE ENGINE – DUAL STATION – 2001 MODEL YEAR AND

200/225/250 OPTIMAXPage 36 of 38Wiring Disconnect for Multiple Engines That Share a Common Junction BoxCAUTIONPrevent possible engine electrical compo

200/225/250 OPTIMAXPage 37 of 38Typical Installation Configurations Non CAN Type GaugesTachometerSingle EngineSpeedometer84-859315A184-859314A1Key Swi

200/225/250 OPTIMAXPage 38 of 38The following are registered trademarks ofBrunswick Corporation: Autoblend, Force,Jet-Prop, Mariner, Merc, MerCathode,

200/225/250 OPTIMAXPage 4 of 38Steering CableSTARBOARD SIDE ROUTED CABLE1. Lubricate O-ring seal and entire cable end.95952-4-C With Teflon (92-825407

200/225/250 OPTIMAXPage 5 of 38Steering Link Rod1. Install steering link rod per illustration.cdbaa-Special Bolt (10-849838) Torque to 20 lb. ft. (27

200/225/250 OPTIMAXPage 6 of 38Determining Recommended Outboard Mounting Height20 in.21 in.22 in.23 in.24 in.25 in.26 in.19 in.1020 30 40 50 60 70 80O

200/225/250 OPTIMAXPage 7 of 38Installing Outboard1. Use transom drilling fixture (91-98234A2) or attach (tape) engine mounting template (lo-cated in

200/225/250 OPTIMAXPage 8 of 38Electrical, Hoses, and Control CablesIMPORTANT: Warning Horn Requirement – The remote control or key switch assem-bly m

200/225/250 OPTIMAXPage 9 of 383. Secure clamp assembly into bottom cowl with retainer and 2 screws.57803abba-Retainerb-ScrewsRemote Wiring Harness1.